Sigsaly

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Sigsaly was U.S.'s ultra-secret WW II secure radiotelephone conferencing system. This speach cyphering system was developed by Bell Labs, the equipment manufactured by Western Electric, and sponsored by the Army Signal Corps. Dubbed "X System" and "Green Hornet", Sigsaly was remarkably sophisticated and successful. The code was never broken during the war.

"It was a one time key digital encryption system built with 1940s technology; about a dozen racks of vacuum tubes and keys stored on phonograph records. This was used only for rare conversations between leaders across the Atlantic. " - John Nagel

"Bell Telephone Laboratories was to develop a telephone scrambler that would allow Winston Churchill and President Roosevelt to have secure conversations. Code named "Sigsaly," this transatlantic scrambler needed, at the London end, not only five foot high intermediate scrambler cabinet, but also over 30 seven foot tall relay racks weighing eighty tons, 72 different radio frequencies, a large air-conditioned room, and 30 kW of energy to encipher one short conversation (The Cabinet War Rooms, Imperial War Museum, London, 1994)." -

"It used a vocoder with 10 bands of 300 Hz, each sampled for amplitude every 20mS; the digital signal was Vernam encrypted (though since the samples had six levels, the arithmetic was modulo 6). The cables from the scrambling equipment to the users were pressurised and alarmed. Finally, the radio link used an early spread spectrum technique to reduce the likelihood of interception or jamming. " - D. Kahn

The Creation of the 805th

The creation of SIGSALY was only part of the challenge required to construct a secure worldwide voice system. A cadre of highly skilled individuals was required to run the newly created device effectively. This requirement was fulfilled in 1942 by the formation of the 805th Signal Service Company. Their mission was to maintain and operate the SIGSALY communications secure network between army headquarters in Washington and overseas locations throughout the world. All personnel were hand-picked for their special talents and qualifications; the group included individuals with extensive backgrounds in electronics and telephony. Classes were originally held in New York City to allow instructors from Bell Labs easy access to the school and the students. In July 1944, both the school and the headquarters of the 805th were moved to the Pentagon in Washington. By that time, a total of 193 officers and men had been trained. The unit would eventually reach a total of 356 individuals: 81 officers and 275 enlisted men. These individuals were assigned to 12 separate detachments, each consisting of 5 officers and 10 enlisted men. Each detachment was expected to operate on a 24-hour basis. - NSA The SIGSALY Story
links:
Sigsaly Exhibit - at the National Security Agency
The SIGSALY Story
The Start of the Digital Revolution - by J. V. Boone and R. R. Peterson
Cabinet War Rooms
mit-telecom
Representation of Speach
Code Breaking in World War II